China OEM Gfr Series 6-16500 Planetary Gearbox with high quality

Product Description

Product Description

Model: GFR Series
Ratio: 5-28
Output Torque: N.m

 

HYDRAULIC GFT is an ideal driving component for wheel or track driving vehicles, and other moving equipment and widely applied in excavator, speading machine, drill machine, mobile crusher, engineering machiner, mining, tunnel machiner, agricultural machiner,etc. It is an ideal replacement of CZPT products. 

400 series hydraulic transmission can endure the large outside radial and axial forces. It features for high torque, high starting efficiency, low speed stability and low noisy operating. Thus it is widely used in construction machinery, railway, ship, petroleum, mining and metallurgy equipments.
 

Features:
1. One-or two-stage planetary gearboxes, smooth operation and reasonable structure.
2. Small volume, compact structure and high transmission efficiency.
3. Radial piston hydraulic motor with long life operating.
4. Mounting dimension is available on request.
5. Brake, balance valve, shuttle valve and the distributor which can integrate all kinds of function valve are also available on request.

Product Specification

Model Total displacement 
(ml/r)
Rated torque Speed
(rpm)
Total Efficiency Hydraulic Motor Planetary
Gearbox
Brake
20MPa
GFR2.5-850 830 2350 0-100 0.88-0.9 GM05-170 C2.5-5 Z2.5
GFR2.5-950 955 2706 0-100 0.88-0.9 GM05-200 C2.5-5 Z2.5
GFR2.5-1050 1050.5 2976 0-100 0.88-0.9 GM05-200 C2.5-5.5 Z2.5
GFR3-1450 1450 4571 0-90 0.88-0.9 GM1-300 C3-5 Z3
GFT3-1700 1735 4823 0-90 0.88-0.9 GM2-350 C3-5 Z3
GFR3-1900 1908 5306 0-80 0.88-0.9 GM2-350 C3-5.5 Z3
GFR3-2300 2338 6492 0-75 0.88-0.9 GM2-420 C3-5.5 Z3
GFR4-3000 2975 8398 0-80 0.9-0.91 GM3-600 C4-5 Z4
GFR4-4000 3960 11222 0-80 0.9-0.91 GM3-800 C4-5 Z4
GFR4-4400 4356 12344 0-70 0.9-0.91 GM3-800 C4-5.5 Z4
GFR5-5700 5714 16056 0-65 0.9-0.91 GM5-1000 C5-5.5 Z5
GFR5-6700 6700 18915 0-70 0.9-0.91 GM5-1300 C5-5 Z5
GFR5-8150 8170 22987 0-70 0.9-0.91 GM5-1600 C5-5 Z5
GFR5-9000 9080 25612 0-70 0.9-0.91 GM5-1800 C5-5 Z5
GFR5-11000 11039 31159 0-50 0.9-0.91 GM5-2000 C5-5.5 Z5
GFR6-12500 12565 35476 0-40 0.9-0.91 GM6-2500 C6-5 Z6
GFR6-15200 15205 42987 0-40 0.9-0.91 GM6-3000 C6-5 Z6
GFR6-16500 16725 47286 0-30 0.9-0.91 GM6-3000 C6-5.5 Z6
GFR6-20000 19860 57141 0-30 0.9-0.91 GM6-3600 C6-5.5 Z6
GFR7-21500 21490 61902 0-35 0.9-0.91 GM7-4300 C7-5 Z7
GFR7-23650 23639 68092 0-30 0.9-0.91 GM7-4300 C7-5.5 Z7
GFR9-33000 33180 92928 0-15 0.9-0.91 GM9-6600 C9-5.0 Z9
GFR9-38500 38480 107800 0-15 0.9-0.91 GM9-7700 C9-5.0 Z9
GFR9-48400 48598 / 0-15 0.9-0.91 GM9-8800 C9-5.5 Z9
GFR9-66000 66143 / 0-15 0.9-0.91 GM9-12000 C9-5.5 Z9
 

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Application: Machinery, Agricultural Machinery
Function: Speed Changing, Speed Reduction
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step
Customization:
Available

|

Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China OEM Gfr Series 6-16500 Planetary Gearbox   with high quality China OEM Gfr Series 6-16500 Planetary Gearbox   with high quality
editor by CX 2024-05-10