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China OEM Model 6 Max. Input Speed 3500rpm Swing Drives Planetary Gearbox Replacement of Auburn (Style SW) gearbox and motor

Product Description

Model 6 Max. input speed 3500rpm Swing drives Planetary gearbox replacement of AUBURN (Style SW)

Model 6 rotary drive planetary gearbox.
The Type 6 rotary drive planetary gearbox consists of a planetary gear system directly installed on the frame and driven by a hydraulic motor. The gearbox is designed to provide high torque output and precise speed control, thereby achieving smooth and efficient machine rotation. It can also handle high radial and axial loads, making it suitable for industrial applications.
One of the main features of the Model 6 rotary drive gearbox is its compact and efficient design. The gearbox is designed to be lightweight and compact, thereby reducing the overall weight of the equipment and improving fuel efficiency. It also has a high reduction ratio, allowing for high torque output at low input speeds, which is crucial for efficient hydraulic motor operation.
The design of the Model 6 rotary drive gearbox is also easy to maintain and repair. It adopts a modular design that facilitates disassembly and reassembly, thereby reducing downtime and maintenance costs. It also uses high-quality materials and components designed to withstand extensive use and harsh operating conditions.
Overall, the Type 6 rotary drive planetary gearbox is a reliable and efficient solution suitable for heavy-duty equipment that requires 360-degree rotation. Its high torque output, precise speed control, and compact design make it an ideal choice for excavators, cranes, and other machines that require smooth and efficient rotation. The Model 6 rotary drive gearbox is easy to maintain and repair, making it an economical, efficient, and reliable solution for various industrial and commercial applications.
Model 6 Swing drives—-technical specification (Style “SW”)
 

output torque (N.m) Ratio (i) Recommend Hydraulic Motor pilot/hubs and input spline
 
Max. input speed
(rpm)
Brake torque
(N.m)
Brake work pressure
(bar)
normal Max. Intermittent          
3400 5650 3.81,  4.47,  5.53 Single reduction SAE A,B motor pilot/hubs
13T – 16/32 Spline
15T – 16/32 Spline
1″ – 6B Spline
14T – 12/24 Spline
 
3500 440 22-50
    13.45,  16.91 Double reduction     330 27-50
    21.05,  24.71       260 22-50
        28.50,  35.31       160 17-50
  1. Input rotation opposite output rotation.
  2. Other ratios and other input types can create unique designs.

FEATURE CHART: MODEL 6 SWING DRIVES, SINGLE and DOUBLE REDUCTION (Style “SW”) 
OPTIONS DESCRIPTION ORDER NUMBER USE OPTION ORDER CODES TO BUILD ORDER NUMBER
MODEL SERIES MODEL 6 6SW1
6SW2
6SW3
6SW4
6SW2          
MOTOR PILOT/HUBS

INPUT SHAFT OPTIONS
 

SAE A
SAE B

1-1/2Keyed

A
B

KO

  A        
MOTOR INPUT SPLINE

INPUT SHAFT OPTIONS

13T – 16/32
1″- 6B
14T – 12/24
15T – 16/32
INPUT SHAFT OPTIONS

 

13
6B
14
15
O
    13      
RATIO OPTIONS 3.81,  4.47,  5.53
13.44,  16.97,  21.53
24.71,  28.50,  35.31
03, 04, 05
13, 16, 21
24, 28, 35
      24    
OUTPUT SHAFT OPTIONS 17T-5DP Gear
17T-4DP Gear
12T-3DP Gear
23T-12/24 Spline
G1
G2
G3
23
 
        G2
 
 
BRAKE 160N.m
260N.m
330N.m
440N.m
Without Brake
B4D
B4F
B4H
B4L
WO
          B4F
Example of complete order code: 6SW2 A 13 24 G2 B4F

Model 6 Swing drives—dimensions (Style “SW”)

Application of Type 6 Rotary Transmission Planetary Gearbox
The T6 rotary drive planetary gearbox is a key component of many heavy-duty equipment that requires 360-degree rotation, such as excavators, cranes, and other construction equipment. It aims to provide high torque and precise speed control for these machines’ smooth and efficient operation.
Type 6 rotary drive planetary gearbox
The following are some specific applications of the Type 6 rotary drive planetary gearbox:
Excavator: An excavator is a heavy-duty machine used for excavating and transporting soil and other materials. The rotary system of the excavator adopts a 6-type rotary drive planetary gearbox, which can achieve precise positioning and efficient operation.
Crane: A crane lifts and moves heavy objects, usually requiring 360-degree rotation. The Type 6 rotary drive planetary gearbox is used for the rotation system of cranes, providing high torque and precise speed control needed for safe and efficient operation.
Forestry equipment: Forestry equipment, such as logging machines and logging machines, requires precise control and high torque output to operate effectively. The Type 6 rotary drive planetary gearbox is used in the rotation system of these machines to provide the necessary power and accuracy for efficient harvesting and processing of wood.
Mining equipment: Mining equipment such as excavators and loaders require high torque and precise speed control to operate efficiently under harsh mining conditions. The Type 6 rotary drive planetary gearbox is used for the rotation system of these machines, providing the necessary power and control for efficient mining operations.
Marine equipment: Marine equipment such as cranes and winches require high torque and precise speed control to operate safely and efficiently in the marine environment. The Type 6 rotary drive planetary gearbox is used for the rotation system of these machines, providing the necessary power and control for efficient offshore operations.
Overall, the Type 6 rotary drive planetary gearbox is an essential component of many heavy-duty equipment that requires 360-degree rotation. Its high torque output, precise speed control, and compact design make it an ideal choice for efficient and reliable operation in various industrial and commercial applications.

How to choose a suitable Type 6 rotary drive planetary gearbox?
Choosing the correct Type 6 rotary drive planetary gearbox requires careful consideration of several important factors. The following are some basic factors to consider when selecting a Type 6 rotary drive gearbox:
1. Torque requirements: Determine the torque requirements for a specific application. The torque capacity of the gearbox should be sufficient to handle the maximum torque load of the machine.
2. Speed requirements: Determine the speed requirements for specific applications. The gearbox should be able to provide the necessary speed control to meet the requirements of the machine.
3. Input power: Determine the input power requirements for a specific application. The gearbox should be compatible with the power supply used in the machine (such as hydraulic motors).
4. Installation requirements: Determine the installation requirements for specific applications. The gearbox should be compatible with the installation configuration of the machine.
Type 6 rotary drive planetary gearbox
5. Environmental factors: Consider environmental factors that may affect the gearbox’s operation, such as temperature, humidity, and exposure to dust or water.
6. Maintenance requirements: Consider the maintenance requirements of the gearbox, such as maintenance frequency, maintenance convenience, and availability of replacement parts.
7. Manufacturer reputation: Consider the importance and experience of gearbox manufacturers in producing high-quality and reliable transmissions.
Considering these factors and consulting with transmission experts or manufacturers, you can choose a suitable Type 6 rotary drive planetary gearbox based on your specific application. Selecting the right gearbox helps to ensure reliable and efficient machine operation while reducing maintenance costs and downtime.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Enhancing Wind Turbine System Performance with Planetary Gearboxes

Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:

1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.

2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.

3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.

4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.

5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.

6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.

7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.

8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.

Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

  • Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
  • Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
  • Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
  • Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
  • Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
  • Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
  • Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
  • Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
  • Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
  • Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
  • Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China OEM Model 6 Max. Input Speed 3500rpm Swing Drives Planetary Gearbox Replacement of Auburn (Style SW)   gearbox and motor	China OEM Model 6 Max. Input Speed 3500rpm Swing Drives Planetary Gearbox Replacement of Auburn (Style SW)   gearbox and motor
editor by CX 2024-03-30