Tag Archives: motor auto

China Professional Auto Watering Device Plastic Planetary Gearbox with DC Motor with Best Sales

Product Description

Auto watering device Plastic planetary gearbox with dc motor

Product Description

Specification       

   ZWPD012012-256

  •  Rated Voltage: 3V
  •  No load speed: 44pm
  •  No load current: 95mA
  •  Rated load speed: 39rpm
  •  Rated load current: 135mA
  •  Rated load torque: 162g.cm
  •  Rated Torque of Gear Box: 550g.cm
  •  Instant Torque of Gear Box: 1100g.cm
  •  Gear ratio: 256:1

    We also have the following items with different gear ratio:

    Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
    L1
    Rated At No Load At Rated Load Overall Length
    L
    Voltage Speed Current Speed Current Torque
    VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
    ZWPD012012-24 3.0 478 90 417 130 27 2.6 25.7 250 800 24 10.7
    ZWPD012012-36 3.0 319 90 278 130 41 4.0 250 800 36
    ZWPD012012-64 3.0 174 90 156 135 54 5.3 29.5 350 1000 64 14.5
    ZWPD012012-96 3.0 116 90 104 135 81 7.9 350 1000 96
    ZWPD012012-144 3.0 77 90 69 135 122 11.9 350 1000 144
    ZWPD012012-216 3.0 52 90 46 135 182 17.9 350 1000 216
    ZWPD012012-256 3.0 44 95 39 135 162 15.9 33.3 550 1100 256 18.3
    ZWPD012012-384 3.0 29 95 26 135 243 23.8 550 1100 384
    ZWPD012012-576 3.0 19 95 17 135 365 35.7 550 1100 576
    ZWPD012012-864 3.0 13 95 12 135 547 53.6 550 1100 864
    ZWPD012012-1296 3.0 9 95 8 135 550 53.9 550 1100 1296

    above specifications just for reference and customizable according to requirements.

    Driver modules can be integrated

    Please let us know your requirements and we will provide you with micro transmission solutions.

    2D Drawing

    Detailed Photos

     

     

    Application

    Smart wearable devices   watch,VR,AR,XR and etc.
    Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
    communication equipment 5G base station,video conference,mobile phone and etc.
    Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
    Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
    Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
    Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
    Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
    Electric power tools  electric drill, screwdriver,garden tool and etc.
    Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
    Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
    Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
    robots educational robot, programming robot, medical robot, escort robot and etc.

    Company Profile

    HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

    Workshop

    Testing Equipment

    1) Competitive Advantages

    • 1) Competitive Advantages
      19+year experience in manufacturing motor gearbox
      We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
      Competitive Price
      Product Performance: Low noise, High efficiency, Long lifespan
      Prompt Delivery: 15 working days after payment
      Small Orders Accepted

     2) Main Products

    • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

    • Customized worm and gear transmission machinery;
    • Precise electromechanical motion module;
    • Precise component and assembly of plastic and metal powder injection.

    Our Services

    • ODM & OEM
    • Gearbox design and development
    • Related technology support
    • Micro drive gearbox custom solution

    Packaging & Shipping

    1) Packing Details

    packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
    Or according to client’s requirement.

    2) Shipping Details

    samples will be shipped within 10 days;
    batch order leading time according to the actual situation.

    Certifications

    Certifications

    We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

    and more…

    FAQ

    FAQ

    1. Can you make the gearbox with custom specifications?
    YES. We have design and development team, also a great term of engineers, each of them have
    many work years experience.

    2.Do you provide the samples?
    YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

    3.What is your MOQ?
    Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

    4. Do you have the item in stock?
    I am sorry we donot have the item in stock, All products are made with orders.

    5. Do you provide technology support?
    YES. Our company have design and development team, we can provide technology support if you
    need.

    6.How to ship to us?
    We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

    7.How to pay the money?
    We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

    8. How can I know the product is suitable for me?
    Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

    9. Can I come to your company to visit?
    YES, you can come to our company to visit at anytime, and welcome to visit our company.

    10. How do contact us ?
    Please send an inquiry

    Application: Motor, Toy, Car, Auto Watering Device
    Function: Change Drive Torque, Speed Reduction
    Layout: Customize
    Hardness: Hardened Tooth Surface
    Installation: Customize
    Step: Customize
    Samples:
    US$ 90/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    planetary gearbox

    Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

    Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

    Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

    Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

    Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

    Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

    Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

    CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

    Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

    Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

    Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

    Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

    In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

    planetary gearbox

    Differences Between Inline and Right-Angle Planetary Gearbox Configurations

    Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:

    Inline Planetary Gearbox:

    • Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
    • Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
    • Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
    • Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
    • Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.

    Right-Angle Planetary Gearbox:

    • Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
    • Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
    • Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
    • Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
    • Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.

    Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.

    planetary gearbox

    Design Principles and Functions of Planetary Gearboxes

    Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:

    • Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
    • Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
    • Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
    • Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
    • Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
    • Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
    • Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
    • Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
    • Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

    Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.

    China Professional Auto Watering Device Plastic Planetary Gearbox with DC Motor   with Best Sales China Professional Auto Watering Device Plastic Planetary Gearbox with DC Motor   with Best Sales
    editor by CX 2023-09-12

    China 90 Degree Gearbox Low-Noise Bonfiglioli Version Gear Box DC Motor Worm Planetary Motoreductor Transmission Auto Parts Machine Gearbox delta planetary gearbox

    Solution Description

    90 degree gearbox  Low-sounds CZPT edition equipment box dc motor worm planetary motoreductor transmission vehicle components machine gearbox 

    We have created and exported the Motovario-like velocity transmission gearbx for several years,capable to give to all the customers with matureproducts in aggressive rates and free technical assist all the time.

    Attributes

    • Extensive transmission charge, powerful output torque
    • Structure: foundation-mounted, input shaft, input flange, additional solitary or double output shafts
    • Compact mechanical framework, light weight, small quantity
    • Excellent temperature change resistance
    • Clean procedure with lower sound or vibration
    • Simple mounting, totally free linking, higher effectiveness
    • Wide range of application to the function stream units,like conveyor belts,driven by motors or other engines,with demands to gradual the pace

    Basic details

    Design RV one hundred thirty one hundred fifty
    Single device versions

    NMRV – fitted for motor flanged coupling,

    NRV – with enter shaft,

    NMRV-E motor flanged coupling with worm extension shaft,

    NRV-E with double extension worm shaft,

     

    Sequence of products 

     

     Single unit reduction ratio  1:5 7.5 eighty a hundred
     Output torque  2.6—1195N.M
     Power  0.06—-15KW 
    Right after-sale provider  Free elements or full models will be supplied to replace the damaged ones of top quality difficulties in the course of ensure period,cost-free technical support all the time.

     

    Application: Motor, Machinery, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Output Torque: 2.6—23n.M
    Output Speed: 17.5-280rpm

    ###

    Samples:
    US$ 999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Model RV025 030 040 050 063 075 090 110 130 150
    Single unit versions

    NMRV – fitted for motor flanged coupling,

    NRV – with input shaft,

    NMRV-E motor flanged coupling with worm extension shaft,

    NRV-E with double extension worm shaft,

     

    Series of products 

    90 Degree Gearbox Low-Noise Bonfiglioli Version Gear Box DC Motor Worm Planetary Motoreductor Transmission Auto Parts Machine Gearbox
     

     Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
     Output torque  2.6—1195N.M
     Power  0.06—-15KW 
    After-sale service  Free components or complete units will be supplied to replace the damaged ones of quality problems during guarantee period,free technical support all the time.
    Application: Motor, Machinery, Agricultural Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Output Torque: 2.6—23n.M
    Output Speed: 17.5-280rpm

    ###

    Samples:
    US$ 999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Model RV025 030 040 050 063 075 090 110 130 150
    Single unit versions

    NMRV – fitted for motor flanged coupling,

    NRV – with input shaft,

    NMRV-E motor flanged coupling with worm extension shaft,

    NRV-E with double extension worm shaft,

     

    Series of products 

    90 Degree Gearbox Low-Noise Bonfiglioli Version Gear Box DC Motor Worm Planetary Motoreductor Transmission Auto Parts Machine Gearbox
     

     Single unit reduction ratio  1:5 7.5 10 15 20 25 30 40 50 60 80 100
     Output torque  2.6—1195N.M
     Power  0.06—-15KW 
    After-sale service  Free components or complete units will be supplied to replace the damaged ones of quality problems during guarantee period,free technical support all the time.

    Planetary Gearbox Basics

    If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
    planetarygearbox

    Wheel drive planetary gearboxes

    Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
    The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
    Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
    A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

    Spur gears

    There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
    There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
    A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
    A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
    planetarygearbox

    Helical gears

    A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
    A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
    When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
    The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

    Various sizes

    There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
    The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
    Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
    Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
    planetarygearbox

    Applications

    This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
    The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
    In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
    The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

    China 90 Degree Gearbox Low-Noise Bonfiglioli Version Gear Box DC Motor Worm Planetary Motoreductor Transmission Auto Parts Machine Gearbox     delta planetary gearboxChina 90 Degree Gearbox Low-Noise Bonfiglioli Version Gear Box DC Motor Worm Planetary Motoreductor Transmission Auto Parts Machine Gearbox     delta planetary gearbox
    editor by czh 2023-01-30

    China Professional 57mm Planetary Gearbox Stepper Motor Auto Parts for Industry with Great quality

    Item Description

    Specification:
     

    Drawing(device=mm)

     

    Applications:

    Utilised for 3D printer ,
    digital automated tools stepping motor,
    health care instrument stepping motor,
    promoting instrument stepper motor,
    lighting& audio equipment stepper motor,
    printer stepper motor, textile equipment stepper motor.
    Cnc router stepper motor.

    Other item:
    Stepper motor
    brushless dc motor
    DC motor
    Spindle motor
    Driver(stepper driver and BLDC driver)
    Linear motor
    Easy servo motor and so on

    Production Methods

     

    Model No. Step Angle Motor Length Current
    /Phase
    Resistance
    /Phase
    Inductance
    /Phase
    Holding Torque # of Leads Detent Torque Rotor Inertia Mass
    ( °) (L1)mm A Ω mH N.m No. g.cm g.cm Kg
    JK57HS41-2804 1.8 41 2.8 0.7 1.4 0.55 4 250 150 0.47
    JK57HS51-2804 1.8 51 2.8 0.83 2.2 1.01 4 300 230 0.59
    JK57HS56-2804 1.8 56 2.8 0.9 2.5 1.2 4 350 280 0.68
    JK57HS64-2804 1.8 64 2.8 0.8 2.3 1 4 400 300 0.75
    JK57HS76-2804 1.8 76 2.8 1.1 3.6 1.89 4 600 440 1.1
    JK57HS82-3004 1.8 82 3 1.2 4 2.1 4 1000 600 1.2
    JK57HS100-4204 1.8 100 4.2 0.75 3 3 4 1100 700 1.3
    JK57HS112-4204 1.8 112 4.2 0.9 3.8 3.1 4 1200 800 1.4

    ###

     Reduction ratio 3.6 4.25 13 15 18 23 47 55 65 77 121 154 187 220 260 307
     Number of gear trains 1 2 3 4
    (L2) Length(mm) 37.8 49.5 60.8 71.9
    Max.rated torque(N.m) 3 12 24 30
    Short time permissible torque(N.m) 9 36 72 90
    Efficiency( %) 90%       81% 73% 66%
    Weight(g) 489 681 871 1066
    Model No. Step Angle Motor Length Current
    /Phase
    Resistance
    /Phase
    Inductance
    /Phase
    Holding Torque # of Leads Detent Torque Rotor Inertia Mass
    ( °) (L1)mm A Ω mH N.m No. g.cm g.cm Kg
    JK57HS41-2804 1.8 41 2.8 0.7 1.4 0.55 4 250 150 0.47
    JK57HS51-2804 1.8 51 2.8 0.83 2.2 1.01 4 300 230 0.59
    JK57HS56-2804 1.8 56 2.8 0.9 2.5 1.2 4 350 280 0.68
    JK57HS64-2804 1.8 64 2.8 0.8 2.3 1 4 400 300 0.75
    JK57HS76-2804 1.8 76 2.8 1.1 3.6 1.89 4 600 440 1.1
    JK57HS82-3004 1.8 82 3 1.2 4 2.1 4 1000 600 1.2
    JK57HS100-4204 1.8 100 4.2 0.75 3 3 4 1100 700 1.3
    JK57HS112-4204 1.8 112 4.2 0.9 3.8 3.1 4 1200 800 1.4

    ###

     Reduction ratio 3.6 4.25 13 15 18 23 47 55 65 77 121 154 187 220 260 307
     Number of gear trains 1 2 3 4
    (L2) Length(mm) 37.8 49.5 60.8 71.9
    Max.rated torque(N.m) 3 12 24 30
    Short time permissible torque(N.m) 9 36 72 90
    Efficiency( %) 90%       81% 73% 66%
    Weight(g) 489 681 871 1066

    Choosing a Gearbox For Your Application

    The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
    gearbox

    Dimensions

    Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
    The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
    Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

    Construction

    The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
    In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
    Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
    With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
    gearbox

    Working

    A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
    Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
    The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
    Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

    Advantages

    Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
    A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
    Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
    A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
    gearbox

    Application

    While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
    The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
    Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
    Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

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