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China Standard CZPT Arrow Znfpy-52 High Torque Gearbox for Twin Screw Extruder Manufacturer components of gearbox

Product Description

Overview

Product Description 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

Features

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year Weight (KG):
500 KG
Place of Origin:
HangZhou, China
Gearing Arrangement:
helical
ratio:
8-20
Output Torque:
2*176
 
standard:
JB/T8853-2001
Certificate:
CE
Heat treatment:
High-frequency Hardening
Efficiency:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
Package:
Wooden case
 
Mount position:
Flange, hollow shaft, CZPT shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
Input Speed:
1500
 
Output Speed:
500
 

Packaging & delivery

Packing: wooden case packing

 
Port: HangZhou Port  

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

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Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

  • Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
  • Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
  • Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
  • Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
  • Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
  • Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
  • Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
  • Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China Standard CZPT Arrow Znfpy-52 High Torque Gearbox for Twin Screw Extruder Manufacturer   components of gearbox	China Standard CZPT Arrow Znfpy-52 High Torque Gearbox for Twin Screw Extruder Manufacturer   components of gearbox
editor by CX 2024-03-28

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Dimension Drawing
About the entrance view, side view and leading see assembly drawings, remember to verify under site pages. About Second Autocad dwg, dxf assembly drawings, and 3D stp, stage, design, igs, prt or catpart assembly drawings, make sure you make contact with us immediately.
https:///goods/jtc-sequence-EPTT-screw-jacks.html
https://screw-jacks.en.produced-in-china.com/product-team/xqwnogedAphk/JTC-Cubic-Screw-Jack-1.html

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Dimension Drawing
About the entrance check out, facet check out and best check out assembly drawings, you should check below website web pages. About 2nd Autocad dwg, dxf assembly drawings, and 3D stp, stage, model, igs, prt or catpart assembly drawings, you should speak to us directly.
https:///items/jtw-sequence-EPTT-screw-jacks.html
https://screw-jacks.en.produced-in-china.com/merchandise-group/OqwxMZovGpWI/JTW-EPTT-Screw-Jack-1.html

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1. Manual screw jacks, Electrical screw jacks.
2. Screw Jacks Collection: JT collection acme screw jacks, JTC sequence cubic screw jacks, JTW collection EPTT screw jacks, JTM series worm screw jacks, JTB series ball screw jacks, JTD series cubic ball screw jacks, JSS collection stainless steel screw jacks, JTS series EPTTl EPT screw jacks, Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd series screw jacks.
3. EPTTl EPTTes Sequence: JT sequence EPTTl EPTTes, JTP sequence cubic EPTTl EPTTes, JTA sequence EPT EPTTl EPTTes.
4. EPT Programs and Systems Accessories: two-jacks techniques, a few-jacks techniques, four-jacks programs, six-jacks methods, 8-jacks techniques.. Components go over couplings, EPT joints, cardan shafts, connecting shafts, electrical motors, EPTed motors and EPTTs, hand wheel with crank handles, pillow block bearings, flange block bearings, rod end bearings, end nuts, restrict switches, protection nut, travel nuts, linear shafts and bearings, linear XiHu (West EPT) Dis.Hu (West EPT) Dis.s and bearings, telescopic EPT covers, EPTows boot, protecting tube, trunnion adapter plates, trunnion mounting brackets, motor flanges, rotary encoders, potentiometers, frequency inverters and place indicators and many others.
5. EPT EPTTs Collection: PXiHu (West EPT) Dis.Hu (West EPT) Dis.lel linear actuators with three-period AC motors, Inline linear actuators with 3-phase AC motors,
six. EPTmotors and EPTTs Collection: helical EPTmotors R series, helical EPTTl EPTmotors K collection, pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel shaft helical EPTmotors F collection, helical worm EPTmotors S series, small AC EPT motor collection and worm EPT motor EPTT collection.

Our Customers’ Nations around the world
1. American Countries: United States, MeXiHu (West EPT) Dis.co, Canada, Chile, EPTTvia, Brazil, Colombia, Dominican Republic, Honduras, Costa Rica, Panama, Puerto Rico, Jamaica, Trinidad and Tobago, Aruba, Argentina, Peru, Venezuela.
two. European Nations: Russia, Germany, Turkey, France, United Kingdom, EPTT, Spain, Ukraine, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, EPTEPTTry, Belarus, Austria, Switzerland, BulXiHu (West EPT) Dis.Hu (West EPT) Dis.ia, Denmark, Finland, Slovakia, Norway, Eire, Croatia, Georgia, Armenia, Lithuania, Slovenia, Estonia, Cyprus, Luxembourg, Iceland.
3. Asian International locations: Malaysia, Indonesia, Singapore, Pakistan, Philippines, Vietnam, United Arab Emirates, TEPTTd, Saudi Arabia, Iran, Turkey, India, Nepal, Yemen, EPTTiwan, Sri Lanka, Israel, Jordan, Kuwait, Qatar.
four. EPTTian Nations: Australia, EPTT Zealand, Fiji.
5. African Countries: South Africa, Egypt, Ethiopia, Nigeria, Kenya, EPTTnzania.

Speak to Information
HangEPT EPTT Sector EPTT,Ltd (VAT No.: 9144190007026567X3, registered Funds 500000CNY) is a major company and provider in EPTT for screw jacks (mechanical actuators), EPTTl EPTTes, lifting programs, linear actuators, EPTmotors and velocity EPTTs, and other people linear movement and EPTT EPTT products. We are Alibaba, Manufactured-In-EPTT and SGS (Serial NO.: EPTTP-ASI192186) audited maker and provider. We also have a rigorous quality technique, with senior engineers, knowledgeable competent staff and practiced income teams, we constantly offer the high good quality equipments to fulfill the clients electro-mechanical actuation, lifting and positioning wants. EPTT Business ensures high quality, trustworthiness, functionality and worth for modern demXiHu (West EPT) Dis.Hu (West EPT) Dis. EPTT apps.
Website one: http://
Website two: https://

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PersonnelOur product sales people are nicely qualified to accommodate your requests and speak English for your usefulness. With numerous years’ experience in this line, we will be reliable by our benefits in competitive price, a single-time delivery, prompt response, on-hand engineering assist and good right after-revenue services.Furthermore, all our manufacturing procedures are in compliance with ISO9001 requirements. Every single process, every single section, every perform in EPG is demanded to be done one particular phase pursuing an additional, very carefully and cautiously, from materials selection, reformation to manufacturing accessories, from elements heat treatment to automatic assembly, from quality management to item inspection and screening and from order dealing to following revenue support. EPTT Manufacturer EPTT for Solitary Screw Extruder

EPTT Info

EstabEPTTd in 1979, EPTTngyin EPTT EPT EPTT, Ltd. is positioned in Nationwide EPT-tech DeveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment Zone of EPTTngyin, EPTTngsu, EPTT. With much more than 38 years’ encounter in research and deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment of EPT EPTT products, the manufacturing unit covers an region of 87,000 sq. meters. ISO9001certified in 1999, we have high competent R ampD engineer team and production talents as well as first-course processing and testing equipments.

Solution Description
ZLYJ series pace EPTTs are large precision hardening tooth flank EPTT portion with thrust bearing housing. They are designed for plastic screw-rod extruEPTTaccording to ZBJ19009-88. The EPTs and axes are created of substantial energy alloy steel. The EPTs are made by way of carburizing hardening, precision grinding. Its precision is up to Quality six(GB10095-88). Hardness of tooth flank is EPTC54-sixty two. Thrust bearing is in entrance of output hollow shaft to accommodate screw-rod back stress forces. EPTTs, oil seals and some other stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd models are good quality goods and they can also be EPTTed items to meet up with customers’ needs. This variety of pace EPTT has the attribute of tiny quantity, large load potential, secure EPTT, reduced sounds, higher efficiency. They qualities get to ranges of foreign goods of the exact same kind and it can take spot of them.

Working Circumstances:
one. Input shaft rotation pace is not a lot more than 1500r/min.
2. Its ambient temperature variety is in to 35 centigrade. If it is reduced than centigrade, pre-heating of the lubricant will be necessary before begin-up, even though cooling is suggested in scenario of a temperature greater than 35 centigrade.

FAQ
Are you investing organization or maker?
A: We are company with in excess of 38 many years experience.
Q: How EPTT is your delivery time?
A: EPTTly it is in 10 daEPTTif the products are in stock, for merchandise produced as for every order, it is in 35 daEPTTafter confirmation of order.
Q: How EPTT should I wait around for the opinions after I deliver the enquiry?
A: Normally within 12 hours.
Q: What informationrmation need to I give you to confirm the item?
A: Product/Dimension, EPTT Ratio, Speed, Shaft directions amp OrEPTTquantity and so forth.
Q: EPT EPTT is your product guarantee?
A: We offer twelve months warranty from departure date of the goods.
Q: What is your payment phrases?
T/T 100% in EPT for volume less than USD10000.-, 30% T/T in EPT , stability ahead of shipment for quantity earlier mentioned USD10000.-
If you have any other questions, please feel cost-free to get in touch with us underneath:

HOW TO Contact US?
Deliver your Inquiry Information in the Underneath, click on quotSend quot Now!
Also you can contact us by way of following ways:

Tel/ : 15358026079

Website:

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The group is centered on making all range of common roller chains and sprockets, gears & gearboxes, this sort of as conveyor chain & sprockets , stainless metal chain, agricultural chain and has not just bought its goods all in excess of china, but also sold more than sixty five% products to oversees, such as Europe, The us, South-east Asia, and it also has set up storage logistics in places like Europe. We can offer a full-range of electricity transmission products like chains, sprockets and plate wheels, pulleys, gearboxes, motors, couplings, gears and racks. Hangzhou EPG Co.,Ltd. , was founded in November, 1997. With its 5 wholly owned subsidiaries.

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