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China high quality High Quality with Competitive Price of CZPT Brand Straight Planetary Gear Speed Reducer, Gearmotor, Gearboxes Coupled with ABB Hydraulic Motor bevel gearbox

Product Description

Planetary Series High Power Gear Box

Housing is made of cast iron,which improve its rigidity and anti-vibration.

Sun and plant gears are processed by cementite and hardening,gears are processes by grinding,which improve the efficiency and lifetime of the gearbox.

Input mode:coaxial input,helical gear input,bevel-helical gear input.

Output mode:internal involute spline,hollow shaft with shrink disk,external involute spline,solid shaft with flat key.

Mounting mode:Horizonal vertical,torque-arm.
P series sizes 9~34            transmission stage:2~3               ratio:25~4000
Ratio will be larger in combination with H,R,K series.

RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.

Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.

Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.

Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.

Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.

Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.

If you have any other questions, please feel free to contact us below:

HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!

Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: P
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Customization:
Available

|

Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

In planetary gearboxes, the arrangement of shafts plays a crucial role in determining the gearbox’s overall structure and functionality. The two common shaft arrangements are coaxial and parallel configurations:

Coaxial Shaft Arrangement: In a coaxial arrangement, the input shaft and output shaft are positioned along the same axis, resulting in a compact and streamlined design. The planetary gears and other components are aligned concentrically around the central axis, allowing for efficient power transmission and reduced space requirements. Coaxial planetary gearboxes are commonly used in applications where space is limited, and a compact form factor is essential. They are often employed in robotics, automotive systems, and aerospace mechanisms.

Parallel Shaft Arrangement: In a parallel arrangement, the input and output shafts are positioned parallel to each other but on different axes. The planetary gears are aligned in a way that allows the power to be transmitted from the input shaft to the output shaft via a combination of meshing gears. This arrangement allows for a larger gear diameter and higher torque transmission capabilities. Parallel planetary gearboxes are often used in applications requiring high torque and heavy-duty performance, such as industrial machinery, construction equipment, and material handling systems.

The choice between coaxial and parallel shaft arrangements depends on the specific requirements of the application. Coaxial configurations are favored for compactness and efficient power transmission, while parallel configurations excel in handling higher torque and heavy loads. Both arrangements offer distinct advantages and are chosen based on factors like available space, torque demands, load characteristics, and overall system design.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China high quality High Quality with Competitive Price of CZPT Brand Straight Planetary Gear Speed Reducer, Gearmotor, Gearboxes Coupled with ABB Hydraulic Motor   bevel gearbox	China high quality High Quality with Competitive Price of CZPT Brand Straight Planetary Gear Speed Reducer, Gearmotor, Gearboxes Coupled with ABB Hydraulic Motor   bevel gearbox
editor by CX 2023-11-29

China Standard PF040 2stage Straight Teeth Transmission Gear Precison Planetary Reducer Gearbox for Motor, ≤ 0.4kw with high quality

Product Description

Product Description

Ratio : 3:1—-10000:1 Backlash :  up to 8 arcmin
Output : up to 65000N.m Frame : PF/WPF040-550

        Output: Straight teeth Ball bearing
                      Single support

 

PF core feature

Structural feature

        Reducer output planetary frame, gear ring are using split structure design, reducer parameters are uniform and good, product processing technology is the same as high-end products, and the same high precision processing equipment manufacturing, cost-effective.

        Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.

Gear characteristics

        Real hard face spur gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.

Application characteristics

        The product parameters are uniform and good, can bear a certain radial and axial load, low and medium precision requirements, excellent performance.

Installation Instructions

Precision planetary reducer – about installation

Application: Motor, Electric Cars, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Common Applications and Industries of Planetary Gearboxes

Planetary gearboxes are widely utilized across various industries and applications due to their unique design and performance characteristics. Some common applications and industries where planetary gearboxes are commonly used include:

  • Automotive Industry: Planetary gearboxes are found in automatic transmissions, hybrid vehicle systems, and powertrains. They provide efficient torque conversion and variable gear ratios.
  • Robotics: Planetary gearboxes are used in robotic joints and manipulators, providing compact and high-torque solutions for precise movement.
  • Industrial Machinery: They are employed in conveyors, cranes, pumps, mixers, and various heavy-duty machinery where high torque and compact design are essential.
  • Aerospace: Aerospace applications include aircraft actuation systems, landing gear mechanisms, and satellite deployment mechanisms.
  • Material Handling: Planetary gearboxes are used in equipment like forklifts and pallet jacks to provide controlled movement and high lifting capabilities.
  • Renewable Energy: Wind turbines use planetary gearboxes to convert low-speed, high-torque rotational motion of the blades into higher-speed rotational motion for power generation.
  • Medical Devices: Planetary gearboxes find applications in medical imaging equipment, prosthetics, and surgical robots for precise and controlled motion.
  • Mining and Construction: Planetary gearboxes are used in heavy equipment like excavators, loaders, and bulldozers to handle heavy loads and provide controlled movement.
  • Marine Industry: They are employed in marine propulsion systems, winches, and steering mechanisms, benefiting from their compact design and high torque capabilities.

The versatility of planetary gearboxes makes them suitable for applications that require compact size, high torque density, and efficient power transmission. Their ability to handle varying torque loads, offer high gear ratios, and maintain consistent performance has led to their widespread adoption across numerous industries.

China Standard PF040 2stage Straight Teeth Transmission Gear Precison Planetary Reducer Gearbox for Motor, ≤ 0.4kw   with high quality China Standard PF040 2stage Straight Teeth Transmission Gear Precison Planetary Reducer Gearbox for Motor, ≤ 0.4kw   with high quality
editor by CX 2023-09-26

in Matsuyama Japan sales price shop near me near me shop factory supplier Precision Straight Gear Rack and Transmission Gear for CNC Machine manufacturer best Cost Custom Cheap wholesaler

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Ever-Electricity Team CO., LTD. IS Professional IN Making ALL Sorts OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL Gear Velocity REDUCERS, PARALLEL SHAFT HELICAL Gear REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM Equipment REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, Car GEARBOXES, PTO Generate SHAFTS, Specific REDUCER & Connected Gear Components AND OTHER Related Goods, SPROCKETS, HYDRAULIC System, VACCUM PUMPS, FLUID COUPLING, Equipment RACKS, CHAINS, TIMING PULLEYS, UDL Speed VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, Equipment PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS Lower BACKLASH WORM REDUCERS AND SO ON. we offer one particular-stop answer for the acquire of mechanical energy transmission merchandise in China. If you are fascinated in any of our products or would like to go over a potential purchase, remember to feel cost-free to make contact with us. EPT StraigEPTT EPT Rack And Pinion EPT For CNC EPTT

one:Used in electric motor shaft
2:EPT: BrassCopperstainless steelaluminiumEPTTium alloy
3:Competitive price tag,EPTT good quality, Quick shipping
4:Floor complete: Clean
5:Size: EPT
6:By means of gap
seven:Gap tolerance: -.01 mm
eight:RoHS goods
9:EPT lathing parts
ten:Floor knurling for trapped in the plastic

Brand EPT
Design YYC
Measurement customize M1,M1.5,M2,M2.five,M3,M4,M5
Products EPTT Plastic bag EPTTs Or EPTen EPTT
Payment phrases T/T,Western EPT
Manufacturing guide time five enterprise daEPTTfor sample ,15 daEPTTfor the bulk
Samples Sample price tag assortment from $two to $one hundred.
sample convey ask for shell out by customers
Application one. EPTT controlling EPTT
2. Semi-conductor business
3. EPTT business EPTTry
four. Health-related tools
5. EPT energy products
6. EPTT device
seven. Parking program
8. EPT-speed rail and aviation transportation equipment, etc.

Deal amp EPT:
one.Package deal: EPTT or picket scenario
two.Shipping time: 15 daEPTTafter acquiring the deposit
three.EPT: by convey (DHL, TNT, FedEx, etc.) or by sea

Our support:
one. Help consumer to decide on right product, with CAD amp PDF drawing for your reference.
2. Skilled income staff, make your acquire sleek.
three. In the course of warranty interval, any good quality issue of EPT solution, as soon as verified, we will send a new a single to substitute.

EPTT details:
HangEPT EPT EPTT EPTTry EPTT, Ltd, is a EPTTized manufacturer in linear movement products in EPTT, which was estabEPTTd in 1999. Based on the powerful technological strength, outstXiHu (West EPT) Dis.Hu (West EPT) Dis. good quality and large ability, we have a great status each in EPTT and abroad, and now we have numerous customers all more than the globe. Our principal merchandise are ball screw, ball spline, linear XiHu (West EPT) Dis.Hu (West EPT) Dis., linear bearing, mono stage, EPTT tool spindle, ball screw help device and locknut. You could find far more data on our web site at www.toco.tw.


FAQ
1. Provider :
a. Help buyer to decide on right model
b. Skilled product sales staff, make your purchase smooth.

2.payment :
Sample order: We demand 100% T/T in EPT. sample specific need to have request spend by consumers
Bulk purchase: thirty% T/T in EPT, equilibrium by T/T towards duplicate of B/L.
T/T,Paypal, Western EPT is appropriate.

3.Delievery :
sample: five-ten enterprise daEPTTafter payment verified.
Bulk orEPTT:ten-twenty workdaEPTTafter deposit EPTd .

four. Guarantee time
EPT gives 1 12 months good quality ensure for the items from your buy day, except the synthetic harm.

five.Soon after sale-services
Throughout warranty period of time, any high quality difficulty of EPT solution, once verified, we will ship a new one to change.

  in Matsuyama Japan  sales   price   shop   near me   near me shop   factory   supplier Precision Straight Gear Rack and Transmission Gear for CNC Machine manufacturer   best   Cost   Custom   Cheap   wholesaler

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EPG was awarded with “popular solution of Zhejiang Province” and “renowned manufacturer of Zhejiang Province”. If you require any information or samples, please contact us and you will have our quickly reply. High quality and credit rating are the bases that make a corporation alive.

plastic EPTT EPTT reduction involute angle miter straigEPTT EPTTl EPT

Item EPTT EPTTd EPT plastic EPTs
Craft Process Plastic Injection or CNC machining
Plastic
Granules
UL, Fda, RoHS and so forth.
EPTT EPTT ISO9001 and ISO14001
Molds EPT S316,H13,718,738,P20,H13,420SS
Mould EPT three hundred,000 pictures or one,000,000 photographs or more
Mildew Cavity Solitary-cavity or two cavities or Multi-cavity
EPT Nylon, PA66, NYLON with thirty% EPT fibre, Ab muscles, PP,Pc,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and so forth.
Molds cavity Hardness sixty to 90 H.R.C
Measurement/EPTT EPTs and parts proportions are in accordance to drawings from client, and colors are EPT
Surface therapy PoEPTTd or matte surface, painting, texture, EPT aluminizing and can be stamped with logo and so on.
Size Tolerance plusmn0.05mm or much more specific
Operate Flow chart Step1: Make tooling to start with and usual want 2~~3 months. Step2: Generate and verify samples.
Step3: 1 7 days for mass generation typical.
Samples confirmation and approval Free of charge samples shipped for affirmation and shipping EPT paid by customers
Deal Internal obvious plastic bag/exterior carton/wood pallets/ or any other EPTT package deal as for each customer’s requirements.
Shipping and delivery Time Overall will take 2~~4weeks typical
Payment Conditions PAYPAL, T/T, Western EPT
EPT Normal FEDEX, UPS, DHL, TNT, EMS or base on customer’s prerequisite.

FAQ

Q1: What kind of EPTs can you provide?

one. EPT precision plastic and metallic EPTs with low sounds, steady EPTT

2. Plastic EPT Injection mould

three. EPTT and EPTT assembly

Q2: What is your edge?

Expert EPT and EPTT producer in EPTT Mainland, EstabEPTTd in the calendar year of 2008. One-cease services from EPT R ampD, EPT design and style, EPT mould develop, EPT manufacturing, and EPTT assembly

We equipped Japan unique EPTMAI N60 CNC EPT hobbing EPTTs, Switzerland unique Agie Charmilles C AXiHu (West EPT) Dis.s EDM , MAKINO EDM, WEDM-LS, and Osaka JIS take a look at cEPTTr, Osaka EPT mesh tester, EPTity tester, CMM, sound test place and so forth. Sophisticated faXiHu (West EPT) Dis.Hu (West EPT) Dis.ties offer devoted services to consumers.

Q3: Why Pick Q ampC in EPTT?

1. Professional R ampD Staff: give most suitable customise EPTT answers as per software and customer’s requirement.

two. Outstanding EPTT EPTT: EPT EPTT management method, 100% inspection or examination before shipment.

three. Outstanding Right after EPT Monitoring Program: Provide Each and every Photos, Shipping and Marketing Information sharing.

four. Rapid reaction: sales give rapid response inside of 24 several hours.

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Our solution selection also addresses locking assemblies (clamping components/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod finishes and yokes. Good quality and credit score are the bases that make a corporation alive. The team has taken element in the generating and revising of ISO/TC100 international chain common a number of a long time in accomplishment and hosted the 16th ISO/TC100 International annual conference in 2004.

EPTT EPTT European stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd sort A B forging spiral Sintered EPT straigEPTT helical 90 degree differential miter EPTTl EPT

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