Product Description
90 Degree Right Angle Servo Motor Helical Planetary Gear Boxes
Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.
Product Description
Characteristics:
1.Low Noise:The use of helical gear design,to achieve a smooth,quite operation of the reducer.
2.High Precision:Backlash is 3 arcmin or less,accurate positioning.
3.High Rigidity,High Torque:The output shaft used large size,large span double support bearing design,which improves the rigidity and torque of the reducer.
4.High Efficiency:1-stage up to 95% or more,2-stage up to 92% or more.
5.Maintenance-Free:Low grease wear,can be lifetime lubrication.
6.Sealing Effect is Good:Lubricating grease with high viscosity,not easy to separate the characteristics,ip65 protection class to ensure that no grease leakage.
7.Installation Unrestrained:Can be installed arbitrarily.
8.Wide Applicability:Applicable to any type of servo motor.
9.An organic [integral] whole output axis.
10.Speed ratio range:3-100.
11.Precision range:3-5arcmin(P1 level);5-8arcmin(P2 level).
12.Size range:60-140mm.
| Specifications | PXR42 | PXR60 | PXR90 | PXR120 | |||
| Technal Parameters | |||||||
| Max. Torque | Nm | 1.5times rated torque | |||||
| Emergency Stop Torque | Nm | 2.5times rated torque | |||||
| Max. Radial Load | N | 780 | 1530 | 3300 | 6700 | ||
| Max. Axial Load | N | 390 | 600 | 1500 | 3000 | ||
| Torsional Rigidity | Nm/arcmin | 2.5 | 6 | 12 | 23 | ||
| Max.Input Speed | rpm | 8000 | 8000 | 6000 | 6000 | ||
| Rated Input Speed | rpm | 4000 | 4000 | 3000 | 3000 | ||
| Noise | dB | ≤56 | ≤64 | ≤66 | ≤66 | ||
| Average Life Time | h | 20000 | |||||
| Efficiency Of Full Load | % | L1≥95% L2≥90% | |||||
| Return Backlash | P1 | L1 | arcmin | ≤3 | ≤5 | ≤5 | ≤5 |
| L2 | arcmin | ≤5 | ≤7 | ≤7 | ≤7 | ||
| P2 | L1 | arcmin | ≤5 | ≤8 | ≤8 | ≤8 | |
| L2 | arcmin | ≤7 | ≤10 | ≤10 | ≤10 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | / | 0.4 | 2.28 | 6.87 |
| 4 | Kg*cm2 | 0.12 | 0.4 | 2.28 | 6.87 | ||
| 5 | Kg*cm2 | 0.09 | 0.4 | 2.28 | 6.87 | ||
| 7 | Kg*cm2 | 0.09 | 0.4 | 2.28 | 6.87 | ||
| 8 | Kg*cm2 | / | 0.4 | 1.45 | 4.76 | ||
| 10 | Kg*cm2 | 0.09 | 0.3 | 1.45 | 4.76 | ||
| 14 | Kg*cm2 | / | 0.4 | 2.28 | 6.87 | ||
| 20 | Kg*cm2 | / | 0.4 | 2.28 | 6.87 | ||
| L2 | 25 | Kg*cm2 | 0.09 | 0.4 | 2.28 | 6.87 | |
| 30 | Kg*cm2 | / | 0.4 | 2.28 | 6.87 | ||
| 35 | Kg*cm2 | 0.09 | 0.4 | 2.28 | 6.87 | ||
| 40 | Kg*cm2 | 0.09 | 0.4 | 2.28 | 6.87 | ||
| 50 | Kg*cm2 | 0.09 | 0.3 | 1.45 | 4.76 | ||
| 70 | Kg*cm2 | 0.09 | 0.3 | 1.45 | 4.76 | ||
| 100 | Kg*cm2 | 0.07 | 0.3 | 1.45 | 4.76 | ||
| Technical Parameter | Level | Ratio | PXR42 | PXR60 | PXR90 | PXR120 | |
| Rated Torque | L1 | 3 | Nm | / | 40 | 105 | 165 |
| 4 | Nm | 17 | 45 | 130 | 230 | ||
| 5 | Nm | 15 | 45 | 130 | 230 | ||
| 7 | Nm | 12 | 45 | 100 | 220 | ||
| 8 | Nm | / | 45 | 90 | 200 | ||
| 10 | Nm | 10 | 45 | 130 | 230 | ||
| 14 | Nm | / | 45 | 100 | 220 | ||
| 20 | Nm | / | 30 | 75 | 175 | ||
| L2 | 25 | Nm | 15 | 45 | 130 | 230 | |
| 30 | Nm | / | 40 | 105 | 165 | ||
| 35 | Nm | 15 | 45 | 130 | 230 | ||
| 40 | Nm | 17 | 45 | 130 | 230 | ||
| 50 | Nm | 15 | 45 | 130 | 230 | ||
| 70 | Nm | 12 | 45 | 130 | 230 | ||
| 100 | Nm | 15 | 46 | 130 | 230 | ||
| Degree Of Protection | IP65 | ||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||
| Weight | L1 | kg | 0.7 | 2.05 | 6.45 | 13.7 | |
| L2 | kg | 0.9 | 3.15 | 8.8 | 17.2 | ||
Company Profile
Packaging & Shipping
1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 2 |
| Samples: | US$ 799/Piece 1 Piece(Min.Order) | |
|---|
| Customization: | Available | Customized Request |
|---|
Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes
Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:
Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.
High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.
Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.
Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.
High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.
Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.
Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.
Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.
Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.
Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.
In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.
Differences Between Inline and Right-Angle Planetary Gearbox Configurations
Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:
Inline Planetary Gearbox:
- Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
- Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
- Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
- Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
- Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.
Right-Angle Planetary Gearbox:
- Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
- Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
- Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
- Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
- Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.
Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.
Role of Sun, Planet, and Ring Gears in Planetary Gearboxes
The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:
- Sun Gear: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
- Planet Gears: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
- Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.
The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.
Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.
editor by CX 2023-10-07
