Tag Archives: high torque gearbox motor

China Best Sales OEM Good Price High Torque DC Motor with Planetary Gearbox planetary gearbox components

Product Description

 

Basic information
Product name PG45775244500-369K
Motor type carbon-brush commutator
Gear type Straight gearwheel,planet construction
Housing material Steel
Geartrain material Steel and Powdered Metal,POM optional
Bearing at output shaft Ball bearing
Lubricant Grease for high-low temperature, -62—-369K
Motor Voltage(VDC) 24
Motor no load speed(rpm) 4500
Gearbox reduction ratio 369
Gearmotor no load current(A) <1.200
Gearmotor no load speed(rpm) 12.2+/-10%
Gearmotor rated load torque(kgf.cm) 129
Gearmotor rated current(A) <6.500
Gearmotor rated load speed(rpm) 10.4+/-10%
Noise (DB) <60DB 
Lifetime 1000+ hours (varies by application)
Rotation  CW/CCW reversible

Workshop

Team

CERTIFICATION

 

Application: Industrial, Household Appliances, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China Best Sales OEM Good Price High Torque DC Motor with Planetary Gearbox   planetary gearbox componentsChina Best Sales OEM Good Price High Torque DC Motor with Planetary Gearbox   planetary gearbox components
editor by CX 2023-11-22

China high quality CZPT Speed 3000rpm Ratio 70: 1 Torque 700nm Servo Motor Planetary Gearbox with Best Sales

Product Description

NEWGEAR Speed 3000rpm Ratio 70:1 Torque 700Nm Servo Motor Planetary Gearbox

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Description:
1.The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
2.Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.
3.The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
4.The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
5.Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
6.Ring gear processing technology: Using internal gear slotting machine and hobbing machine; the precision of ring gear after processing can reach .GB7.

Product Parameters

Planetary reducer characteristic:
1.Integrated structure,high precision,high rigidity
2.Double support cage planet carrier structure,high reliability,suitable for high-speed and frequent CZPT and reverse rotation
3.With axial clearance adjustment function
4.Keyway can be opened in the force shaft
5.The structure is scientific and can bear greater axial and radial forces
6.Helical transmission,drive more stable and carry capacity greater
7.Low backlash,more accurate positioning
8.Size range:42–120mm
9.Ratio range:3-100
10.Precision range:1-3arcmin (P1);3-5arcmin(P2)

Specifications PX42 PX60 PX90 PX120 PX140 PX180
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 780 1530 3250 6700 9400 14500
Max. Axial Load N 390 630 1300 3000 4700 7250
Torsional Rigidity Nm/arcmin 2.5 6 12 23 47 130
Max.Input Speed rpm 8000 8000 8000 8000 6000 6000
Rated Input Speed rpm 4000 4000 3000 3000 3000 3000
Noise dB ≤56 ≤58 ≤60 ≤65 ≤68 ≤68
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥90%
Return Backlash P1 L1 arcmin / ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin / ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 / 0.16 0.61 3.25 9.21 28.98
4 Kg*cm2 0.03 0.14 0.48 2.74 7.54 23.67
5 Kg*cm2 0.03 0.13 0.47 2.71 7.42 23.29
7 Kg*cm2 0.03 0.13 0.45 2.62 7.14 22.48
8 Kg*cm2 0.03 0.13 0.45 2.6 / /
10 Kg*cm2 0.03 0.13 0.4 2.57 7.03 22.51
L2 12 Kg*cm2 / 0.13 0.45 0.45 2.63 7.3
15 Kg*cm2 / 0.13 0.45 0.45 2.63 7.3
20 Kg*cm2 0.03 0.13 0.45 0.45 2.63 7.3
25 Kg*cm2 0.03 0.13 0.45 0.4 2.63 7.3
28 Kg*cm2 0.03 0.13 0.45 0.45 2.43 7.1
30 Kg*cm2 / 0.13 0.45 0.45 2.43 6.92
35 Kg*cm2 0.03 0.13 0.4 0.4 2.43 7.1
40 Kg*cm2 0.03 0.13 0.45 0.45 2.43 6.92
50 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.92
70 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.72
100 Kg*cm2 0.03 0.13 0.4 0.4 2.39 6.72
Technical Parameter Level Ratio   PX42 PX60 PX90 PX120 PX140 PX180
Rated Torque L1 3 Nm / 40 105 165 360 880
4 Nm 17 45 130 230 480 880
5 Nm 15 45 130 230 480 1100
7 Nm 12 45 100 220 480 1100
8 Nm / 40 90 200 / /
10 Nm 10 30 75 175 360 770
L2 12 Nm / 40 105 165 440 880
15 Nm / 40 105 165 360 880
20 Nm 17 45 130 230 480 880
25 Nm 15 45 130 230 480 880
28 Nm 17 45 130 230 480 1100
30 Nm / 40 105 165 480 1100
35 Nm 10 30 130 230 480 1100
40 Nm 17 45 130 230 480 1100
50 Nm 15 45 130 230 480 1100
70 Nm 12 45 100 220 480 1100
100 Nm 10 30 75 175 360 770
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.5 1.25 3.75 8.5 16 28.5
L2 kg 0.8 1.75 5.1 12 21.5 40

Model Selection:

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

Application: Industrial
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001
Samples:
US$ 1077/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes

Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:

1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.

2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.

3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.

4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.

5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.

6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.

7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.

8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.

By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.

China high quality CZPT Speed 3000rpm Ratio 70: 1 Torque 700nm Servo Motor Planetary Gearbox   with Best Sales China high quality CZPT Speed 3000rpm Ratio 70: 1 Torque 700nm Servo Motor Planetary Gearbox   with Best Sales
editor by CX 2023-10-25

China wholesaler 32/36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder gearbox drive shaft

Product Description

Quiet stable and reliable for long life operation

Motor type 63ZYT-125-24
Protection grade IP50
Duty cycle S1 (100%)
Rated voltage 24 V
Rated current 4.9  A
Input power 117.6 W
No-load current 0.4 A
Rated torque 0.27 Nm
Rated speed 3300 ±10% rpm
Rated output power 93.3 W
Friction torque 2 Ncm
efficiency 80%
Maximum torque 1.3 ±10% Nm
Maximum current 23 A
No-load speed 3650 ±10% rpm
Maximum power 245 W
Maximum shell temperature 85 ºC
Weight 1.7 Kg
     
Planetary gear box F1130
Protection grade IP65
Reduction ratio 710.5:1
Rated torque 120 Nm
Maximum torque 180 Nm
Ambient temperature -20 to 85 ºC
Grease Smart Smart top 28
Grease temperature range -20 to 160 ºC

Jintian Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.

Throughout its 10 more years history, CZPT has sought to connect customers with opportunities. While that purpose has remained unchanged, CZPT has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.

After being funded in ZheJiang , China to facilitate local and international trade, CZPT expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CZPT has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.

Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CZPT as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CZPT was founded to serve: Connecting customers to opportunities, enabling businesses to CZPT and economies to prosper, and helping people to fulfill their hopes and dreams.

Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Certification: ISO9001, CCC, CE
Brand: Jintian
Maximum Current: 23
Samples:
US$ 162/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Recent Advancements in Planetary Gearbox Technology

Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:

High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.

Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.

Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.

Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.

Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.

Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.

Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.

Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.

Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.

Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.

planetary gearbox

Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes

The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).

1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.

2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.

The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.

It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.

China wholesaler 32/36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder   gearbox drive shaft	China wholesaler 32/36/42/45mm 12V 24V 0.5W-100W High Torque BLDC or Brushed DC Gear Motor Planetary Gearbox with Encoder   gearbox drive shaft
editor by CX 2023-10-24

China Hot selling Desboer Nb Series 220 Single-P2 High Precision High Torque Low Backlash Planetary Gearbox for Servo Motor cycloidal gearbox

Product Description

Product Description

NB series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearings, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.          

 

Product Name: High Precision Planetary Gearbox
Product Series: NB Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

Advantages:

High precision
High load
Low noise

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 3 4 5 6 7 8 9 10
Rated output torque Nm 1080 1610 1900 1800 1710 1520 1420 1420
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 2000
Max input speed Rpm 422000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤3
Standard backlash arcmin ≤5
Torsional rigidity Nm/arcmin 225
Max.bending moment Nm 50000
Max.axial force N 25000
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥97%
Weight kg 48
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤70
Rotary inertia Kg·cm² 69.61 54.37 53.27 51.72 50.97 50.84 50.63 50.56

Applicable Industries

 

 

                              Packaging   Machinery                              Mechanical  Hand                                                         Textile  Machinery

                   Non  Standard  automation                                          Machine  Tool                                                       Printing   Equipment

Certifications

 

 

Company Profile

 

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

 

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

 

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Plantery Type
Hardness: Hardened Tooth Surface
Installation: All Directions
Step: Single-Step
Customization:
Available

|

Customized Request

planetary gearbox

Considerations for Selecting Planetary Gearboxes for Aerospace and Satellite Applications

Selecting planetary gearboxes for aerospace and satellite applications requires careful consideration due to the unique demands of these industries:

  • Weight and Size: Aerospace and satellite systems demand lightweight and compact components. Planetary gearboxes with high power density and lightweight materials are preferred to minimize the overall weight and size of the equipment.
  • Reliability: Aerospace missions involve critical operations where component failure is not an option. Planetary gearboxes with a proven track record of reliability and durability are essential to ensure mission success.
  • High Efficiency: Efficiency is crucial in aerospace applications to optimize power usage and extend the operational life of satellites. Planetary gearboxes with high efficiency ratings contribute to energy conservation.
  • Extreme Environments: Aerospace and satellite systems are exposed to harsh conditions such as vacuum, extreme temperatures, and radiation. Planetary gearboxes need to be designed and tested to withstand these conditions without compromising performance.
  • Precision and Accuracy: Many aerospace operations require precise positioning and accurate control. Planetary gearboxes with minimal backlash and high precision gear meshing contribute to accurate movements.
  • Lubrication: Lubrication plays a vital role in aerospace gearboxes to ensure smooth operation and prevent wear. Gearboxes with efficient lubrication systems or self-lubricating materials are favored.
  • Redundancy and Fail-Safe: Some aerospace systems incorporate redundancy to ensure mission success even in case of component failure. Planetary gearboxes with built-in redundancy or fail-safe mechanisms enhance system reliability.
  • Integration: Planetary gearboxes need to be seamlessly integrated into the overall design of aerospace and satellite systems. Customization options and compatibility with other components are important factors.

Overall, selecting planetary gearboxes for aerospace and satellite applications involves a comprehensive evaluation of factors related to weight, reliability, efficiency, durability, environmental resistance, precision, and integration to meet the unique demands of these industries.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes

Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:

1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.

2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.

3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.

4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.

5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.

6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.

7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.

8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.

By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.

China Hot selling Desboer Nb Series 220 Single-P2 High Precision High Torque Low Backlash Planetary Gearbox for Servo Motor   cycloidal gearbox	China Hot selling Desboer Nb Series 220 Single-P2 High Precision High Torque Low Backlash Planetary Gearbox for Servo Motor   cycloidal gearbox
editor by CX 2023-10-23

China Custom High Torque Spur Gear Speed Reducer Planetary Gearbox for Servo Motor planetary gearbox electric motor

Product Description

 

Product Description

The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
 

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
SPLF60-60mm Planetry Gear Reducer  L1 4 25
5 28
7 20
10 10
L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor ∅ 14-30/ ∅50-3/∅70-M4
Rated Input Speed (rpm) 3000/min
Max Input Speed (rpm) 6000/min
Backlash L1 ≤10 Arcmin
L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤60 db
Weight (kg) L1 0.75
L2 1
IP 54
Installation method Any installation method

 

Production Range

 

42 Series Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:

L1: 4,5,7,10,

L2: 12,16,20,25,28,35,40,50,70

Frame Dimension: 42mm Input Flange

Gear Arrangement: Planetary Straight Teeth

60 Series Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Gear Arrangement: Planetary Straight Teeth

90 Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Teeth

Powder Metal Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Teeth

Right Angle Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,

L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Teeth

 

Application Field

Automatic Arms

 

Assembly Line

 

3D-Printer

 

Medical -Equipment

 

CNC Machine

 

Tapping Machine

 

Other Automation Devices

 

Why Choose Us

 

ZheJiang High Precision Gear Transmission Co., Ltd

 

 

 

Company Profile

 

 

ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CZPT workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely. 

The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.

Teams

Certifications

FAQ

 

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A: Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China Custom High Torque Spur Gear Speed Reducer Planetary Gearbox for Servo Motor   planetary gearbox electric motorChina Custom High Torque Spur Gear Speed Reducer Planetary Gearbox for Servo Motor   planetary gearbox electric motor
editor by CX 2023-06-09

China Custom High Torque Low Backlash NEMA34 Motor Planetary Reduction Gearboxes small planetary gearbox

Product Description

High Torque Low Backlash NEMA34 Motor Planetary Reduction Gearboxes

Nickel chromium molybdenum alloy steel gear is manufactured with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear precision and low noise operation.Internal gear bore uses needle roller to obtain higher abrasion resistance and strength.

Product Description

Characteristics:
1.Hole output structure,easy installation ;
2.Square output,standard size;
3.The input specifications are complete and there are many choices;
4.Straight transmission ,single cantilever structurer,design simple,high cost performance;
5.Keyway can be opened in the force shaft;
6.stable operation,low noise;
7.Size range:60-160mm;
8.Ratio range:3-100;
9.Precision backlash:8-16arcmin;
10.Support custom according to drawings or samples

Product Parameters

Specifications PFN60 PFN80 PFN90 PFN120 PFN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%                     L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PFN60 PFN80 PFN90 PFN120 PFN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Industrial Robot
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 163/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetarygearbox

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Custom High Torque Low Backlash NEMA34 Motor Planetary Reduction Gearboxes   small planetary gearboxChina Custom High Torque Low Backlash NEMA34 Motor Planetary Reduction Gearboxes   small planetary gearbox
editor by CX 2023-05-08

China YiFeng mini dc gear 16mm planetary gear motor 3v 6v custom low speed high torque gearbox motor for Medical equipment delta planetary gearbox

Warranty: 3months-1year
Design Number: YF-16GP-050
Use: BOAT, Vehicle, Electric Bicycle, Fan, Home Equipment, Cosmetic instrument, Smart Home
Variety: Equipment MOTOR
Torque: Customised
Building: Long lasting Magnet
Commutation: Brush
Shield Function: Drip-evidence
Speed(RPM): 5-5000rpm
Continuous Current(A): Customised
Efficiency: IE one
Item Name: Dc Planetary Gear Motor
Software: Residence Applicance
Search phrases: higher torque lengthy daily life Minimal noise gear motor
Diameter: 16mm
Power: .5-10W
Motor sort: PMDC Brushed Motor
Rated Voltage: 3v 6v 12v 24vdc
Packaging Particulars: 280pcs/carton,Pearl cotton Inside, robust export carton box outdoors, with pallet, or as the customer wished
Port: HangZhou/HONGKONG

Solution Paramenters

Product kind:dc planetary gear motor/dc spur gear motor/dc worm gear motor/ dc sq. gear motor/BLDC equipment motor/productlist.html
Dimension:8mm,10mm,12mm,16mm,20mm, 22mm, 24mm, 25mm, 27mm, 28mm,32mm,36mm,37mm,42mm,48mm,50mm,60mm
Gear ratio:4-3736, There are dozens of deceleration ratios to choose from
Power:0.1 W ~ 150 W
Torque:0.05 kg.cm ~150kg.cm
Current:0.1A ~ 30A
Voltage:1.5v, 3v,3.7v,5v, WGB Sequence hydraulic compact planetary gearbox employed collectively with BMRBMSY motor 6v, 7.4v,12v, 24v, 36v
Shaft size:2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 10mm
gearbox materials:steel, brass, plastic, powder metallurgy , zinc alloy
Bearing Type:Ball Bearing or Oil bearing
Shape of Motor Shaft:circular shaft, D shaft, Slotted shaft, Knurled shaft, Square shaft, hexagon shaft, threaded shaft, Shaft with gap
comments:Specific overall performance parameters and shaft dimension can be customized in accordance to consumer requirements
Details Photos Packing & Supply
the single web weight:37g
packing qty for every carton:280 pcs
carton measurement & G.W.:36×25×18.5 with ten.5kg
package sort:Pearl cotton Within, robust export carton box exterior, with pallet, or as the customer’s needs
lead time:1000 pcs , Intelligent Robot Reduced Sound 36mm Little Brushless Planetary Gearbox Motor for Pump fifteen-twenty times / ten thousand pcs, twenty five-thirty times
comments:To far better make certain the protection of your items, professional, environmentally welcoming, practical and efficient packaging serviceswill be supplied
Certification Screen Firm Profile HangZhou Xihu (West Lake) Dis. Motor Co., LtdHangZhou Xihu (West Lake) Dis. Electric Motor Co., Ltd. was proven on June 27, 2017, specializing in the analysis, growth and generation of micro DC deceleration motor enterprises. Products are mainly exported to Europe and North America, this kind of as Germany, France, Italy, the United States, etc. At current, the products are broadly employed in business office equipment, intelligent home appliances, electrical power tools, automated umbrella, automated curtain, automatic stir-frying equipment, sweeper, intelligent lock, health care tools, shared bikes, economic products, communication gear, security monitoring, toys, elegance instruments, robot transmission and manage and numerous other industries. And can be developed according to client needs unique overall performance merchandise.We have a team of a lot more than twenty many years of encounter in the layout and manufacture of all types of micro pace motor abilities, CZPT GearBox CTD2051 CTD2100.1 CTU3150.1 CTU3200.1 CTU3300 CTU3150.1CF-AP81.6 to fulfill the requirements of customers as their very own obligation, to offer customers with solutions, at any time to provide customers with technical assist and session.The company will constantly adhere to the “buyer as the center, employees as the fundamental, top quality of survival, believability for growth, service for sincerity” organization philosophy. Earn the deep assist and have confidence in of new and old consumers. We will keep on to do a great job of merchandise and providers.warmly welcome new and old friends from all walks of life to check out, guidance, cooperation, common advancement, generate brilliant! Plant and Equipment Equipment hobbing device Next aspect optical measuring instrument Micromotor detectou Micrometer Microscope Dial indicator Hardness Tester Waveform Detector Widely utilized cooperative companion customization Procedure FAQ 1. Q: Are you investing organization or producer? A: We are factory. We focus in micro dc motor and dc gear motor for much more than 14 many years. 2. Q: What is the payment phrase for a new buyer?A: We can attract up an Ali Assurance Order On the internet for our new buyer,which can shell out online with Grasp Card, Visa, and many others. Customeralso can shell out with PayPal or T/T and so on. 3. Q: I are unable to discover a suitable motor on your internet site, can you personalize the motor for me? A: Of course, we can customise a ideal motor according to our customer’s demands. 4. Q: Do you have certificates for the motors? A: Of course, we have CE, ROHS, ISO, etc. If you have the other certificates requirement, we can use it for you. 5. Q: How is your Quality Control? A: We have expert examining staff on each production line approach. Following finishing the complete motor, we have the entirequality device to take a look at the motor. This kind of as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Lifestyle Tester, Wholesale Reduced Moq Large Precision Planetary Gearbox Ratio 31~5121planetary Equipment For Robot Temperature TestMachine, and Noise tester and so on.

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China YiFeng mini dc gear 16mm planetary gear motor 3v 6v custom low speed high torque gearbox motor for Medical equipment     delta planetary gearboxChina YiFeng mini dc gear 16mm planetary gear motor 3v 6v custom low speed high torque gearbox motor for Medical equipment     delta planetary gearbox
editor by czh 2023-02-15

China High torque 20 N.M 12V 24V dc planetary gear motor with BLDC motor and brushed motor planetary gearbox clutch

Guarantee: 3months-1year
Design Quantity: GMP36MBL3640/GMP36M555
Utilization: Car, Electrical Bicycle, Supporter, House Equipment, Higher torque 20 N.M 12V 24V dc planetary equipment motor with BLDC motor and brushed motor
Type: Gear MOTOR
Torque: 5.0kg.cm-90kg.cm
Design: Long lasting Magnet
Commutation: Brushless
Protect Characteristic: Completely Enclosed
Velocity(RPM): 1rpm-2100rpm
Continuous Current(A): .18A-7A
Effectiveness: IE one
Item Name: GMP36MBL3640/GMP36M555
Keywords and phrases: Higher torque twenty N.M 12V 24V dc planetary gear motor with BLDC motor
Rated Voltage: 12v-36v
Rated torque: 5.0kg.cm-90kg.cm
Rated Speed: 1rpm-2100rpm
Shaft diameter: 7mm
Diameter: 36mm
Materials: Magnets
Brush Sort: Brush
Shaft kind: Customized
Packaging Specifics: Polyfoam inside of, robust export carton box outdoors, with pallet, or as the consumer wished. Substantial torque twenty N.M 12V 24V dc planetary gear motor with BLDC motor

High torque twenty N.M 12V 24V dc planetary equipment motor with BLDC motor and brushed motor Item Specifics

Reference Drawing
GMP36M545/555/575 ( Planetary Gearbox With Brush Motor)

GMP36MBL3626/3630/3640/3650/3657 ( Planetary Gearbox With Brushless Motor)

Reference Datasheet

Gearbox Complex Day
Variety of levelsone234five
Ratiothree.7K / 5.2Kthirteen.7K / 19.2K / 27K51K / 71K / 100K / 139K189K / 264K / 369K / 516K / 721K699K / 977K / 1367K / 1911K / 2672K / 3736K
Gearbox Size “L” Last drive gearbox GFT 36 T3 3219 planetary gearbox For ingearsoll land roller (mm)2633fortyforty seven54
Max. Rated Torquefive. Kgf.cmten. Kgf.cmtwenty. Kgf.cmtwenty five. Kgf.cmthirty. Kgf.cm
Max. Gear Breaked Torque15. Kgf.cmthirty. Kgf.cmsixty. Kgf.cm75. Kgf.cm90. Kgf.cm
Gearbox Efficiency80%~ninety two%70%~eighty%sixty%~70%50%~sixty%40%~fifty%

Gearmotor Specialized Day
Gearmotor ModelRatioRated Voltage (V)No-LoadRatedStall
SpeedCurrentVelocityCurrentTorqueRecentTorque
RPMmARPMmAN.m / Kgf.cmmAN.m / Kgf.cm
GMP36M545-139Kone : 13924 VDCseventy five≤ 45065≤ 22002.5 / twenty five≤ 1550012.5 / one hundred twenty five
GMP36M555-27Kone : 2724 VDC250≤ 250220≤ 1250.45 / 4.5≤ 85003. / thirty
GMP36M575-264Kone : 264twelve VDC13≤ 28011.five≤ 12503. / 30≤ Automobile Metal Equipment 7850nine. / 90

Gearmotor Technological Day
Gearmotor DesignRatioRated Voltage (V)No-LoadRatedStall
VelocityRecentPaceExistingTorqueCurrentTorque
RPMmARPMmAN.m / Kgf.cmmAN.m / Kgf.cm
GMP36MBL3626-139Kone : 13924 VDC34≤ 18027≤ four hundredone. / 10≤ 1400five.5 / 55
GMP36MBL3640-27Kone : 2724 VDC185≤ 300a hundred and fifty≤ 750.forty five / 4.five≤ 3000two.twenty five / 22.five
GMP36MBL3650-264K1 : 26424 VDC22.5≤ 40018.five≤ 1400three. / 30≤ CZPT ED Gearbox reducer ED2571,ED2571,ED2030,ED2040,ED2045,ED2046,ED2065,ED2067,ED2090,ED2150,ED2155,ED2250,ED2255,ED2320 700010 / 100

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China High torque 20 N.M 12V 24V dc planetary gear motor with BLDC motor and brushed motor     planetary gearbox clutchChina High torque 20 N.M 12V 24V dc planetary gear motor with BLDC motor and brushed motor     planetary gearbox clutch
editor by czh 2023-02-14

China Factory High torque BLDC 36mm 12v 24v dc Planetary gear motor with Bespoke Speed Specifications planetary gearbox design

Applicable Industries: Automotive, AI intelligence, Communication, Electron, Home daily life, Healthcare equipment
Fat (KG): .2 KG
Tailored assistance: OEM
Gearing Arrangement: Planetary
Output Torque: personalized
Input Pace: customized
Output Speed: personalized
Packing: A single Normal Carton
Model: 36MM
Ratio: Primarily based ON Clients Ask for
Application: Automotive Communication AI intelligence Medical gear Electron
Content: Metallic Metal
Processing of gear: hobying
Processing of planet provider and flange: CNC
Max energy: 300w
Packaging Details: Products would be packed by normal bundle.
Port: HangZhou port, Hong Kong port

Planetary Equipment MotorPurposes: Health care gear,industrial products,wise house,energy resources,robots,transportation and components moving function, and so on. Complex Specs

Product IdentifyPlanetary Equipment Motor
Rated voltage 12V/24V/48V
Speed1-1500 rpm
Torque0.5-80kg.cm
Advantagesmall dimension, lower noise, competitive cost
CertificationCE, ROHS
Applicationfeeder, DSD 775 Motor High Velocity 10nm Torque DC Motor With 42mm Planetary Reduction Gearbox espresso machine, electric powered valve, humidifier, supporter ect.
Gearbox specifications
Number of gear trainsReduction ratioGearbox size(mm)Processing technological innovation of gear
437/45/60/67/75 26.3hobbing
5128/155/171/214
6332/364/four hundred/441/489/544/610
Dimensions Information Images Notes: We usually making use of the CNC metal gears, we can also supply powder metallurgical equipment or plastic gear. Customization Provider DC Equipment Motor Kinds How to select a appropriate equipment motor?one. Be obvious your demands to gear motor, specially basic details Voltage, Velocity, Dimensions and Torque.2. Equipment motor operating cycle in solution, these kinds of as minutes/seconds on minutes/seconds off, or one thing similar.3. Your focus on daily life span to equipment motor, how many cycles or hrs?With these data, our engineer staff can appraise what you chose or which equipment motor can ideal match your specifications. Ifyou usually are not clear some needs yet, e mail us, we will aid you discover them out.No subject what problems you have, do not be reluctant to tell us. Our group are pleased to response and remedy 1 by a single.If you want to try samples to verify these evaluations, Personalized 12V 24V Micro DC Equipment Motor Worm Planetary Gearbox Motor get in touch with me immediately. I will do buy arrangement for you. Gear typeHelical, worm, spur, Materials: powder, copper, machined, plastic. all gears are created by our engineers ShaftHole on shaft, square shaft, screw shaft… Double shaftFor encoder mounting or other component you want to mount EncoderHall sensor encoder WaterproofProtect motor properly CustomizationOther customization request you require. Be aware: All these customization companies will not likely direct to new tooling price, just can have our gear motors suit your style requires flawlessly. Buy Processing Packing and Shipping and delivery Laser label : with this label details, we can track every single information of gear motor in our technique Transport approaches: DHL, Fedex, TNT, UPS, By sea, EC3670 slotless brushless dc electric powered wheelchair motor By practice Firm Profile HangZhou T-DA Engineering Ltd.Established in HangZhou in 2011,we have prosperous expertise in production and Style Gear motor industries. goods include Equipment motor, Equipment reducer, Hollow rotating platform. We offer thorough, custom-made options to based on various clientele needs, Specialist R&D and QA hold the products to satisfy buyers various specifications. Certifications FAQ 1.Are you manufacturing facility? Of course, we are manufacturing facility. We are committed to serving buyers supply professional transmission answers and substantial-high quality items to clients.2. What need to I give when I pick gear motor? A: The very best way is to offer the motor drawing with parameter. And truly feel totally free to get in touch with us,we will tell the details you need to offer, then our engineer will check and recommend the ideal equipment motor with the most aggressive price for you.3.Can I test sample? Of course, samples and freight are billed. 4.Can I get Personalized solution? Sure, all the products can be tailored based mostly in specific request. 5.How do you ship the items?We generally ship merchandise by convey(DHL/UPS/FEDEX/TNT), by sea and by air, also acknowledge freight forwarder. 6. What are the payment phrases? T/T(financial institution transfer), ALIBABA assurance get accept7. Is this your last price tag? Could i have the price reduction?This value is for reference. Please contact us and get the most competitive price according to your needs. If you have huge amount, we can negotiate about the low cost.8.What is the Warranty for your products? Our guarantee is 1 12 months. Hot Promoting Products Again to HouseWelcome to speak to us! China OEM 36mm equipment box 12v 18v 24v 2800rpm 10rpm reduced rpm massive torque 5nm 60kgf fifteen watt electric powered dc planetary equipment reducer motor

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Factory High torque BLDC 36mm 12v 24v dc Planetary gear motor with Bespoke Speed Specifications     planetary gearbox designChina Factory High torque BLDC 36mm 12v 24v dc Planetary gear motor with Bespoke Speed Specifications     planetary gearbox design
editor by czh 2023-02-14

China 110mm high torque stepper motor nema 42 with planetary gearbox CE,ISO,Rohs for sale with Good quality

Guarantee: 3months-1year
Product Quantity: DW110HSG150-6504
Section: two
Variety: Hybrid
Recent / Phase: 6.5A
Certification: ce,ISO,RoHS
Resistance/Section: .72Ω
Inductance/Phase: 12.8mH
Rotor Inertia: 10900g.cm2
Motor size: 150mm
Motor Excess weight: 8.4kg
Motor form: Sq.
Packaging Details: Regular Export Carton And Pallet Personalized Label and Carton Acceptable
Port: ZheJiang

Related Stepper Motor 3N.m Nema 23 stepper motor with equipment reducer gearbox Nema 23 stepper motor equipment step motor with gearbox High torque hybrid nema 34 planetary geared stepper motor with gearbox micro nema 17 geared stepper motor worm equipment planetary gearbox huge energy geared stepper motor nema forty two planetary gearbox stepper motor 42mm nema 17 geared stepper motor equipment box motor with gearbox 110mm higher torque stepper motor nema 42 with planetary gearbox Merchandise Description Gearbox for nema 42 stepper motor

SpecificationsFirst phaseSecond stage
Gear ratio4、5、816、20、25、32、40、64
Length(L1)mm90118
Rated loadN.m230260
Max loadN.m460520
Effiency%9694
Blacklasharcmin≤15≤25
WeightKg22.5
Rated enter pacerpm30003000
Max enter speedrpm50005000
Protection classIP6565
Lubricationgrease(lifelong Lubrication)grease(lifelong Lubrication)
NoisedB≤45≤45
Lifeh~20000~20000
Nema 42 stepper motor specifications
Model NoStep Angle(°)Rated Recent (A)Phase Resistance(Ω)Phase Inductance (mH)Holding Torque (N.M)Rotor Inertia (Kg.cm²)Motor Length (mm)Leads No.Motor Weight(Kg)
110HS99-55041.85.five0.7210.9111089945
110HS115-60041.eight60.447.seventeen1213211546.2
110HS150-65041.86.five0.seventy two12.eight2021015048.4
110HS168-60041.eight60.9162424016849.eight
110HS201-80041.eight80.7115.3833330201411.7
◆ If you require other models or need to customise, remember to contact us with out any hestation.We will supply you with expert services. Dimensions (mm) Remark: L1 is gearbox length, L2 is stepper motor length.L2 can be custom-made according to customers’ needs. Firm Profile HangZhou Dewo Motor Co.,Ltd. found in HangZhou town close to ZheJiang of China, specialized in acting as produce Hybrid Stepper Motors and its drivers, also agent spindle motor,servo motor, brushless dc motor, 10V bl1625 16mm 85rpm bldc motor with planetary gearbox for 5G station products prolonged daily life time connected drivers, swith electricity supply and Accessoriesetc. We acknowledge OEM and ODM orders! Our principal products incorporate from size Nema8, Nema11, Nema14, Nema16, Nema17, Nema23, Nema24, Nema34, Nema42, Nema52 series hybrid stepper motor, and variable measurements linear stepper motor, stepper motor with equipment box, stepper motor with brake. And we have products about shut loop systems for nema23, nema24 and nema34 dimensions. In addition, we can produce suited drivers for all the motors. And we often study and build new items. Our products are commonly applied in printing tools, engraving equipment, a hundred% Legitimate NEUGART Planetary Gearbox WPLE080-005-SLSA3AE-T19 WPLE060-007-SSSA3AD-T11 PLE060-007-SFSA3AD-R14 textile machine, personal computer external application equipment, healthcare devices, stage gentle tools, robotic, CNC machine and other automatic controlling method. We have go ISO9001:2008, and have obtained the certification of CE. On the way of development, the basic principle of “performance is the existence, top quality is the fundamental. We take the industry as guidance, offer high high quality merchandise and very good provider to clients. We also designs and builds products and supplies factory-direct assist to First Gear Producers (OEMs). We are expecting the cooperation with more buddies from residence and aboard in the close to long term. Manufacturing facility Images Certifications Packaging FAQ
Q1: How to decide on the ideal stepper motor?
A: There are a number of critical products: dimensions, duration of stepper motor, keeping torque, voltage, recent and many others. Soon after validate some them and instructed us, we can deliver you the ideal 1.
Q2: Any other strategies to finalize the design?
A: Confident, you can deliver us the product you are using, we can help you discover the ideal one.
Q3: When can I get the drawing of stepper motor?
A: We will supply drawings of stepper motor following you area the buy.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China 110mm high torque stepper motor nema 42 with planetary gearbox CE,ISO,Rohs for sale     with Good quality China 110mm high torque stepper motor nema 42 with planetary gearbox CE,ISO,Rohs for sale     with Good quality
editor by czh 2023-02-08